garp,
i go for aluminum housing, i buy cut aluminum plates from sulimco metals in aranque, then have one of the local shops near by do the bending and forming for me. i use ga18 or 16 for covers, ga14 or ga13 for the main housing, this way, you may use the chassis as heatsink also....front panels, i also buy 3/16 in aluminum plates, then have it machined by a machine shop...aluminum is very easy to work with...you need an eletric drill, files, sandpapers... then you can have your housing anodized matte black, or any collor you like....gem metals in makati is one such shop...