Author Topic: Speaker DIY'ers  (Read 307936 times)

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Offline bennjude19

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Re: Speaker DIY'ers
« Reply #1290 on: May 23, 2015 at 05:07 PM »
akala ko di tinatablan ng kulam ang magiging owner ng AN na yan, ganda naman pala ng enclosure... di ko pa pwedeng ibulgar kung sino sya....SECRET daw muna hehe...congrats bro

Offline camoteque

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Re: Speaker DIY'ers
« Reply #1291 on: May 23, 2015 at 06:31 PM »
Baffle starting to take shape.


A lot more work to do. Hope the owner will appreciate the effort spent making this cabinet. :)

Offline J-M

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Re: Speaker DIY'ers
« Reply #1292 on: May 24, 2015 at 01:46 AM »
Another masterpiece in the making. Can't wait to see it finished.

Offline Superman

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Re: Speaker DIY'ers
« Reply #1293 on: May 25, 2015 at 08:48 AM »
Congratulations! Excellent craftsmanship, Sir Larry!
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Offline camoteque

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Re: Speaker DIY'ers
« Reply #1294 on: May 27, 2015 at 12:53 PM »
Update lang sa AN project.

Some more details and pwede na isara ang cabinet. Had to put in place the double baffle and T-nuts next.

Offline deist

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Re: Speaker DIY'ers
« Reply #1295 on: May 27, 2015 at 03:22 PM »
nice! If I may ask, paanong method mo sa veneering sir?

Update lang sa AN project.

Some more details and pwede na isara ang cabinet. Had to put in place the double baffle and T-nuts next.


Offline Gino

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Re: Speaker DIY'ers
« Reply #1296 on: May 27, 2015 at 03:28 PM »
I noticed the box had veneer before the shaping of the trim pieces. Was the veneer applied after the basic box was made or as plywood sheets? 

In the pictures, the veneer sample was warpy if you excuse the word. I thought they were bought flat. Is that how veneer is sold? Scary pala. Looks very fragile.

Offline shrek7

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Re: Speaker DIY'ers
« Reply #1297 on: May 27, 2015 at 03:33 PM »
Makapigil hininga, maka Tulo ng laway! Cant wait to see the finished product. Kainggit!!!

Offline RXV

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Re: Speaker DIY'ers
« Reply #1298 on: May 27, 2015 at 03:38 PM »
I noticed the box had veneer before the shaping of the trim pieces. Was the veneer applied after the basic box was made or as plywood sheets? 

In the pictures, the veneer sample was warpy if you excuse the word. I thought they were bought flat. Is that how veneer is sold? Scary pala. Looks very fragile.

I believe sir Larry applied the veneer on the plywood first, prior to making the box (as seen in his previous posts). Galing ng craftsmanship, kasi kung hindi kasi marunong ang gagawa, e sisilip ang plywood layers or hindi exact fit. Kudos to the maker.

I think the veneer is a bit warpy because it is real wood veneer yata. Usually nga flat, sobrang thin siguro ang layer nito or walang sheet backing.
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Offline camoteque

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Re: Speaker DIY'ers
« Reply #1299 on: May 27, 2015 at 03:47 PM »
I noticed the box had veneer before the shaping of the trim pieces. Was the veneer applied after the basic box was made or as plywood sheets? 

In the pictures, the veneer sample was warpy if you excuse the word. I thought they were bought flat. Is that how veneer is sold? Scary pala. Looks very fragile.

The veneer was applied to plywood pieces using a hot press machine. Yes warpy talaga and fragile ang wood veneer since less than a mm lang ang thickness nito. What you see in the pictures are double ply veneer applied to plywood. I was lucky to be working in an industrial facility where a veneering company is located.

If the cabinet is finished already, you will have a hard time veneering although doable naman applying veneer. We have done this when we refurbished a JBL paragon speaker pero mahirap. Rugby ang pwedeng pandikit.

Offline deist

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Re: Speaker DIY'ers
« Reply #1300 on: May 27, 2015 at 03:59 PM »
May hot press machine pala, eto pa lang method na to sulit na para sa nagpagawa  ;)

Most real wood veneer is .6mm, sa western countries merong mga available na "paper backed" & double ply which I think is mas madaling i-apply.

The veneer was applied to plywood pieces using a hot press machine. Yes warpy talaga and fragile ang wood veneer since less than a mm lang ang thickness nito. What you see in the pictures are double ply veneer applied to plywood. I was lucky to be working in an industrial facility where a veneering company is located.

If the cabinet is finished already, you will have a hard time veneering although doable naman applying veneer. We have done this when we refurbished a JBL paragon speaker pero mahirap. Rugby ang pwedeng pandikit.

Offline Gino

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Re: Speaker DIY'ers
« Reply #1301 on: May 27, 2015 at 04:11 PM »
What is the purpose of double ply veneer?

This build is really awesome and shows why such speakers are very expensive. Given the amount of work and in this heat, the craftsman deserves his pay.

I just worked on tiny bookshelf speakers and it felt like I was building a house. High respect to you guys tackling larger projects like RXV's.

Offline deist

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Re: Speaker DIY'ers
« Reply #1302 on: May 27, 2015 at 04:18 PM »
Gino - from the interwebs:

2-ply or wood-on-wood veneer
Quote
Wood-on-wood, also known as "2-ply veneer" is two wood veneers permanently bonded together. The face veneer grain is perpendicular to the backer veneer which provides protection against bubbling which occurs when a veneer is improperly bonded to the substrate. This type of "crossband construction" allows the veneer to bend on moderate curves in the horizontal or vertical direction. The veneer used on the back side of a 2-ply veneer is often an imported hardwood of lesser value.

 ;)

Offline deist

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Re: Speaker DIY'ers
« Reply #1303 on: May 27, 2015 at 04:19 PM »

Sir Larry,

If I don't have access to a hot machine press & will do the veneering manually, how would you suggest I go about it?

Thanks!

Offline RXV

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Re: Speaker DIY'ers
« Reply #1304 on: May 27, 2015 at 05:02 PM »
Sir Larry,

If I don't have access to a hot machine press & will do the veneering manually, how would you suggest I go about it?

Thanks!

Alam ko sir Deist, normal iron gamit e, may paper/cloth in between lang para hindi masunog ang veneer. Maybe sir Larry can chime in.

Veneering is definitely one of the skills that I will hope to learn in the future.
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Offline timber715

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Re: Speaker DIY'ers
« Reply #1305 on: May 28, 2015 at 04:52 AM »
Larry, do you have access to hide glue?

Offline camoteque

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Re: Speaker DIY'ers
« Reply #1306 on: May 29, 2015 at 11:51 AM »
Larry, do you have access to hide glue?

Timber,

May mga gumagawa ng guitars dito sa San Anton, Guagua. I have requested someone to ask one of the workers there what glue they are using and where they purchase. I will let you know if there is feedback already.

Offline camoteque

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Re: Speaker DIY'ers
« Reply #1307 on: May 29, 2015 at 12:12 PM »
Sir Larry,

If I don't have access to a hot machine press & will do the veneering manually, how would you suggest I go about it?

Thanks!

Depends on the condition of the veneer that you will buy. Meron kasi na halos flat na at walang mga bumps o bukol. If no special glue can be found, pwede na ang contact cement pero dapat yung malabnaw at madali ipahid. Apply evenly to both sides, making sure that walang magbubuo-buo na contact cement. Kung meron man, dapat alisin agad ang namuo kasi siguradong babakat sa ibabaw ng veneer yun pag na-flatten na. You can use wooden rollers katulad sa baking or kung wala kahit rubber slippers lang to flatten ung veneer na dinidikit mo making sure walang bubble sa loob. You can use plastic sheet on top of the veneer when doing the flattening so as not to damage the veneer.

Ang tricky part ay pag may mga bumps ang veneer na mabibili mo. What we do is to wipe the veneer with moist cloth, let it stand for a few minutes before applying contact cement. Dito medyo kailangan mo na i-press o daganan ng separate piece of plywood ang ginagawa mo. Suggestion ko practice muna sa maliliit na pieces. Ang dami kaya namin nadamaged nung unang gumagawa ng ganyan kaya practice lang.

Pag natuklasan ko kung ano pinangdidikit sa gitara, I will let you know. Definitely mas maganda ito.

Offline Gino

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Re: Speaker DIY'ers
« Reply #1308 on: May 29, 2015 at 02:22 PM »
My wonder adhesive for applying carpet liner on car speaker boxes was 3M Super 77. Wicked adhesion and no room for error. But i think the same thing can be said with two sided contact cement method. I was thinkin g of using this to apply veneer on my bookshelf DIY. But decided to cut my losses he he.

Offline deist

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Re: Speaker DIY'ers
« Reply #1309 on: May 29, 2015 at 03:00 PM »
^^ thanks for the very detailed response sir Larry, I agree with the guitar adhesive, wala pa akong nakitang umangat na veneer sa gitara. Kailangan malaman natin sekreto nyan  >:D >:D

Offline RXV

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Re: Speaker DIY'ers
« Reply #1310 on: May 29, 2015 at 03:07 PM »
Pabulong din re: guitar adhesive ha!

Para naman tumagal DIY builds ko in the future haha  O0
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Offline Superman

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« Last Edit: May 29, 2015 at 03:13 PM by Superman »
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Offline camoteque

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Re: Speaker DIY'ers
« Reply #1312 on: Jun 02, 2015 at 12:48 PM »
Got the foam from Sir Nelson for installation inside the cabinet.



Slow progress. Slow but sure!

Offline RXV

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Re: Speaker DIY'ers
« Reply #1313 on: Jun 02, 2015 at 01:14 PM »
Nice, nice!!! Keep 'em coming.
Great quality both inside and out :)
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Offline @lvins

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Re: Speaker DIY'ers
« Reply #1314 on: Jun 02, 2015 at 02:00 PM »
Just sharing my Karlson enclosure with Jensen Delta coaxial driver,high region was made using L-pad and thick aluminum sheet.





ito nadale ng mabait na bata....pinirmahan....

Offline Nelson de Leon

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Re: Speaker DIY'ers
« Reply #1315 on: Jun 02, 2015 at 03:00 PM »
Heads up! May mga small drivers na binebenta sa HMR sa Ever Commonwealth. You might want to check it out.

Offline NongP

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Re: Speaker DIY'ers
« Reply #1316 on: Jun 02, 2015 at 03:09 PM »
@lvins

Signature series sir :)

Offline RXV

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Re: Speaker DIY'ers
« Reply #1317 on: Jun 02, 2015 at 03:11 PM »
Just sharing my Karlson enclosure with Jensen Delta coaxial driver,high region was made using L-pad and thick aluminum sheet.





ito nadale ng mabait na bata....pinirmahan....

Very nice vintage speakers you got there :)
I've always wondered how they would sound, since the design front cover is different from the usual designs..
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Offline RXV

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Re: Speaker DIY'ers
« Reply #1318 on: Jun 02, 2015 at 03:12 PM »
Heads up! May mga small drivers na binebenta sa HMR sa Ever Commonwealth. You might want to check it out.

Nice! Ano kayang mga drivers yan, and what sizes? Vintage?
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Offline Nelson de Leon

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Re: Speaker DIY'ers
« Reply #1319 on: Jun 02, 2015 at 03:27 PM »
Nice! Ano kayang mga drivers yan, and what sizes? Vintage?

Not vintage. May 3-4". May 8". I think galing sa mga busted speakers nila. But it's dirt cheap. Yun nakita kong 3" that looks like woofer sells for P60 only. Great for DIY projects if you initially don't want to spend much. Not sure kung new tweeters din for ambient sound like the topic discussed sa As audio thread. Hehe!